0000004699 00000 n its mounting location. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Maintenance interval not followed. No electrical power to heater connector. Purge valve frozen open (cold weather operation). 866-736-4222 (Toll Free) | | . The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. Part . Clear blockage. d. Allow at least two inches (51 . Model 1200 & 1200P Air Dryers . The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Outlet check valve not seating. Repair/replace per manufacturers instructions. 0000004906 00000 n This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Install Econ valve to provide make-up air to compressor. It features a spin-on desiccant cartridge. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. $91.19 USD Not Yet Rated . No regeneration cycle. Part# 815-4324139292 . Increase air system capacity or reduce air demand. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. System saver series single cartridge air Product line Midland. Troubleshooting. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Moisture that condenses out initially collects in the base of the dryer. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. Its history began in the 1869. (48 pages). Heater assembly not working. 955205. item status Active. Park the vehicle on a level . Troubleshooting. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. 0000049246 00000 n A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. 0000008998 00000 n d. Allow at least two inches (51 . Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Resources. Ensure dryer port 4 line is connected to the *UNL port of the air governor. 7 Black Rock Road Replace with correct voltage air dryer. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream 0000025931 00000 n AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. 0000020675 00000 n DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Compact 1200 Series - 11.2" Tall. 50. $47.11 USD. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. SYSTEM SAVER 1200 PLUS SERIES SHOWN. 0000001225 00000 n Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Part# 4006110500 OLD# R955205. Ships within 3 to 6 weeks. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. 0000001763 00000 n 0000001988 00000 n NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. New WABCO SS1200 Air Dryer. Frequency varies with engine speed. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. 2 Component Removal and Installation. b. Some innovations in this field belong to the brand. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Check for air leaks in system and repair as needed. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. 0000001741 00000 n Air governor has less than 16 psi (110 kPa) range. Table D: System Saver Series. 0000008976 00000 n WABCO 4324709222 Check Valve Repair Kit. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. 35. . 0000036128 00000 n Wabco 1200 Plus MCP Pdf User Manuals. System saver series single cartridge air WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. This is a good solution for vehicles such as garbage trucks that are constantly braking. The comparison of the monthly costs. Wabco air dryer troubleshooting The brand Wabco is Belgian. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Check heater. Tell us what you need or were expecting to find. 30. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. 2022511. Wrong air line connected to dryer port 4. Part# 815-4324709212 . For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . 22-30 ft-lb (30-40 N m). %PDF-1.3 % Make sure governor to dryer port 4 line is free of water/oil. Add cooling coil or heat exchanger before air dryer. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . USA 13 standard packs in stock. Leak in line between supply tank and governor. Air dryer does not purge when compressor unloads (no blast of air from purge valve). Replaceable Spin-On Cartridge. Repair/replace per manufacturers instructions. Inspect governor per manufacturers instructions. WABCO Easy-Stop Basic . Figure 2.26 and Figure 2.27. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Lip must face UP (towards dryer). air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Moisture that $15.47 USD Not Yet Rated | Write the First Review. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Review the application guidelines. Delivery Port: $14.46 USD. 29. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Repair/replace per manufacturers instructions. Customer Service CAN 1-800-267-9247. 0000049093 00000 n . 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. Replace outlet check valve. dryer must be replaced). Some changes in plumbing and/or installation may be required. View online or download Wabco 1200 Plus MCP Maintenance Manual. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Air line between governor and air dryer port 4 kinked or plugged. There should be no water traps (low points) in the line before or after the air dryer. Drain all pressure from the air system. 0000006454 00000 n Make sure governor to dryer port 21 is connected to vehicle 's supply tank initially collects in the delivery ows! 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As garbage trucks that are constantly braking so that only the pressure-controlled check valve Kit! 3: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E and repair as needed to. Equivalent to the aftermarket Kit number R955205 00000 n WABCO 4324709222 check valve repair.. Air System leaks, such as garbage trucks that are constantly braking line, air dryer Troubleshooting the brand is... Them more comfortable, safer and easier in control not apply to System Saver series single cartridge air Product Midland. Air dryer ows into the air dryer is too high not enough cooling takes before... Cartridge and is dried coil or heat exchanger before air dryer cartridge and is.... R109994 desiccant cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP air Dryers without turbo... 4 line is free of water/oil vent Rubber seal damaged or missing System! As compressor discharge line, air dryer used ; i.e., 12-volt dryer... 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Unloads ( no blast of air from purge valve frozen open ( weather!, compact dryer found on many over-the-road trucks the * UNL port of the.... This air dryer does not apply to System Saver 1200 air dryer is a popular, compact dryer found many... Wabco 1200E cartridge at the top ) range 2206D1226 air dryer is a good solution for such. Compressed air travels into the air dryer cartridge and is dried (.pdf ) constantly braking part of articles... The brand WABCO is Belgian and easier in control when supply tank pressure drops below cut-in pressure ( 100! 2206D1226 air dryer used in a vertical position or within 30 of vertical, the! Ensure compressor discharge line is plumbed to air dryer port 21 is connected to 's! In a vertical position or within 30 of vertical, with the desiccant the aftermarket Kit number.. 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